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Optimal method for duplicating production VM configurations

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A client of mine is in need of an integration and test lab environment to represent production. The production system is 90% virtual, running vCenter / ESXi 5.0. There are approximately 500 VMs, predominantly Windows Server 2008 R2 systems running a variety of applications. SQL Server 2008 and IIS are in use heavily. Requirements dictate that the lab environment run on a separate instance of vCenter, physically separate from production. It's also a requirement that the lab systems belong to a separate domain, with alternate IP and server name configurations. There are approximately 500 VMs running in production that need to be consistently represented in the lab to facilitate reliable end-to-end and load testing. My current plan is to:

  1. Backup the production VM's using Veeam Backup and Replication 6.5.
  2. Import the backups into the new test environment.
  3. Disjoin the systems from the original production domain(s).
  4. Re-name and re-ip.
  5. Add the systems to the new domain(s).
  6. Cross my fingers....

I don't have a very high confidence level that this process will work and it's still under debate whether the plan will garner security approval. Looking for alternative methods of duplicating production systems into a lab environment considering the requirements.


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